2 Result
2.1 Experiment on the influence of needle insertion speed on puncture force
Combined with the experimental data obtained, a set of data at 150mm/min of IPN was selected as a typical sample, and the needle insertion process can be divided into four stages, as shown in Fig.3. The first stage:the surface of the polyurethane film is in contact with the tip of the needle, and the tip is deformed under the action of the tip displacement. The tip does not puncture the surface, and the needle resistance gradually increases, which corresponds to the a stage in Fig.3 on the data. The second stage:the local pressure on the surface of the polyurethane film reaches the critical value of its tensile strength, the needle tip punctures the surface, the film stress is released to a certain extent, the needle resistance decreases significantly, and the first peak is formed, which corresponds to the b stage in Fig.3 on the data. The third stage:the contact surface between the tip side wall and the polyurethane film increases, and the tip contacts with the bottom surface of the polyurethane film, but the bottom surface is not pierced, and the needle resistance rises again, which corresponds to the c stage in Fig.3 on the data[20]. The fourth stage:the needle tip pierces the bottom surface, and the polyurethane film is penetrated to form a second peak, which corresponds to the d stage in Fig.3 on the data.
There are differences in the tip process of different needles, which makes the relationship between the peak values different. For example, different oblique cutting angles of the section will cause the first peak to be much smaller than (or slightly larger than) the second peak. In this experiment, the maximum peak value was selected as the value of puncture force.
Table 3 Needle Piercing Force of Self-Destructing Insulin Pen
Number | Brand | Specification | Piercing force (N) |
1 | Sandstone Easydrip Readygard Duo | 31G×5mm | 0.655 |
2 | Sandstone Easydrip Readygard Duo | 30G×5mm | 0.659 |
3 | HUAHONG Prickless | 31G×5mm | 0.682 |
4 | BD AutoShield Duo | 30G×5mm | 0.710 |
5 | Medsun | 30G×5mm | 0.820 |
Fig.4. Piercing force at different injection speeds
Table 4 Experimental data of conventional insulin pen needle
Brand | Contact surface Type | Contact surface shape | Piercing force (N) | Penetration depth(mm) | Maximum damage width(mm) | tilt resistance(N) | ||
1N pressure | 3N pressure | |||||||
1 | Sandstone Easydrip Plus | Big | Hexagon | 0.405 | 4.589 | 4.983 | 0.388 | 5.655 |
2 | NovoFine Plus | Big | Cross | 0.568 | 4.250 | 4.613 | 0.409 | 5.527 |
3 | BDNano 2nd | Big | Circle | 0.640 | 4.684 | 5.151 | 0.386 | 5.445 |
4 | Promisemed Verifine Plus | Big | Circle | 0.538 | 4.792 | 5.086 | 0.573 | 4.758 |
5 | PIC solution | Small | / | 0.442 | 5.699 | 7.152 | 1.125 | 4.041 |
6 | BD Micro-Fine Ultra | Small | / | 0.602 | 5.453 | 6.781 | 0.827 | 4.022 |
7 | GanleeFine | Small | / | 0.409 | 5.228 | 6.929 | 1.966 | 4.017 |
8 | HTL ACCU-FINE | Small | / | 0.396 | 5.941 | 6.567 | 0.622 | 3.987 |
9 | BD Micro-Fine | Small | / | 0.454 | 5.412 | 6.755 | 2.015 | 3.945 |
10 | HTL droplet | Small | / | 0.418 | 5.018 | 6.736 | 1.942 | 3.818 |
11 | KDL | Small | / | 0.404 | 4.480 | 6.524 | 1.392 | 3.748 |
12 | Ypsomed Clickfine | Small | / | 0.546 | 6.454 | 8.432 | 2.118 | 3.745 |
13 | Owen Mumford Unifine Pentips | Small | / | 0.363 | 5.619 | 8.144 | 2.082 | 3.082 |
14 | Medsun | Small | / | 0.483 | 5.885 | 8.377 | 1.527 | 3.019 |
15 | BERPU | Small | / | 0.483 | 5.368 | 7.238 | 1.984 | 2.944 |
16 | Fenglin Haifenghuang | Small | / | 0.566 | 5.972 | 8.979 | 1.903 | 2.843 |
17 | Yeso med | Small | / | 0.550 | 5.079 | 7.660 | 2.318 | 2.791 |
18 | JJMD | Small | / | 0.513 | 6.217 | 8.390 | 1.829 | 2.741 |
19 | HUAHONG Prickless | Small | / | 0.432 | 5.535 | 8.682 | 1.546 | 2.648 |
20 | Sandstone Easydrip Classic | Small | / | 0.362 | 5.792 | 8.997 | 0.994 | 2.628 |
21 | Promisemed Verifine | Small | / | 0.441 | 5.884 | 8.734 | 1.612 | 2.423 |